3-Layer Co-Extrusion Film Blowing Machine with IBC and Rotary Haul-off System
Sinowin’s 3-Layer Co-Extrusion Blown Film Machine, integrated with an advanced Oscillating Take-up System and Internal Bubble Cooling (IBC), represents the heavy-duty industrial flagship standard for high-end flexible packaging production. Designed to process a precise A/B/C or A/B/A material layer distribution, this high-performance line excels in blending HDPE, LDPE, LLDPE, and mLLPE to create films with superior tensile strength, pristine clarity, and advanced barrier properties. Featuring a 360-degree reversing haul-off to ensure mathematically perfect, flawless flat film rolls and an automated IBC system to maximize cooling speed and output, it is the definitive equipment choice for premium printing, high-speed automated lamination, and heavy-duty industrial films.
Technical Features
* Advanced A/B/C Three-Layer Co-Extrusion Technology
Utilizes three independent, high-performance nitrided screws and a precision central-fed spiral die head to perfectly merge different material properties, drastically reducing raw material costs while optimizing film puncture resistance and elongation.
* Dynamic Oscillating Take-up System (360° Reversing Haul-off)
Driven by an independent, high-precision reversing motor, the upper haul-off frame continuously rotates left and right at 360 degrees. This mathematically distributes any micro-gauge variations evenly across the roll, totally eliminating “slack edges” and “baggy roll wrinkles” to deliver flawlessly flat film rolls for downstream high-speed printing and lamination.
* High-Output Internal Bubble Cooling System (IBC)
Equipped with an automated internal air exchange system inside the bubble, regulated by sensitive ultrasonic sensors. The IBC system accelerates cooling, multiplies hourly production volume by up to 30%-40%, and significantly enhances film optical transparency and gloss.
* Heavy-Duty Dual-Station Automatic Surface Winder
Features a centralized, smart PLC-controlled automatic winder with taper tension regulation, automatic cutting, and pneumatic roll switching, allowing operators to achieve uniform, tight, and professional film roll winding without stopping the machine.
Key Applications
* High-End Lamination Base & Barrier Films
The absolute premier equipment choice for fabricating ultra-flat, zero-wrinkle base films for complex multi-layer food lamination pouches, pet food bags, and chemical chemical barriers.
* High-Speed Multi-Color Printing Base Film Rolls
Perfect for mass-producing premium, flawless film substrates that require high-precision multi-color flexographic or rotogravure surface printing, heavily utilized for high-end retail bags and boutique apparel packaging.
* Heavy-Duty FFS (Form-Fill-Seal) Industrial Packaging
Ideal for manufacturing high-strength heavy-duty shipping sacks, automatic FFS industrial bagging tubes, and thick agricultural stretch films that demand supreme puncture and tear resistance.
* Premium Courier Poly Mailers & Protective Wraps
Widely used to produce high-opacity co-extruded films (such as white outside/black inside) for e-commerce courier shipping bags, security bags, and high-tensile protective surface wraps.
Main Technical Parameters
型号 | Model | SNW-3L1600 | SNW-3L1800 | SNW-3L2200 | SNW-3L2400 | SNW-3L2600 | |
基础参数 Basic Parameter | 适用原料 | Material | LDPE/LLDPE/MLLDPE | ||||
薄膜宽度 | Film width | 800-1400mm | 1000-1600mm | 1200-2000mm | 1300-2200mm | 1600-2400mm | |
薄膜厚度 | Film thickness | 0.02-0.15mm | |||||
最大产量 | Max output | 120-200kg/h | 230-260kg/h | 260-320kg/h | 260-360kg/h | 320-400kg/h | |
挤出部分 Extruder Unit | 螺杆直径 | Screw diameter | Φ60×2 Φ65×1 | Φ60×2 Φ75×1 | Φ70×2 Φ85×1 | Φ75×2 Φ85×1 | Φ80×2 Φ90×1 |
长径比 | L/D | 1:32 | 1:32 | 1:32 | 1:32 | 1:32 | |
主电机功率 | Main motor | 37kw×2 45kw×1 | 37kw×2 55kw×1 | 45kw×2 75kw×1 | 55kw×2 75kw×1 | 55kw×2 90kw×1 | |
减速箱型号 | Gear box | 200×2 225×1 | 200×2 250×1 | 225×2 280×1 | 250×2 280×1 | 250×2 315×1 | |
模头直径 | Die head | Φ300mm | Φ400mm | Φ500mm | Φ550mm | Φ600mm | |
风环内径 | Inner Dia of Air ring | Φ340mm | Φ440mm | Φ540mm | Φ600mm | Φ650mm | |
风机 | Blower | 15kw | 18.5kw | 22kw | 22kw | 22kw | |
换网方式 | Filter change | 双工位手动快速换网活液压换网 Double stantion manual filter screen changer or Hydraulic automatic filter screen changer | |||||
牵引部分 Take-up Unit | 牵引辊宽度 | Roller width | 1600mm | 1800mm | 2200mm | 2400mm | 2600mm |
牵引速度 | Take-up speed | 5-90m/min | 5-90m/min | 5-90m/min | 5-90m/min | 5-90m/min | |
牵引电机功率 | Take-up motor | 1.5kw | 1.5kw | 2.2kw | 2.2kw | 3.0kw | |
牵引旋转 | Rotary type | 水平式 Horizontal type | 水平式 Horizontal type | 水平式 Horizontal type | 水平式 Horizontal type | 水平式 Horizontal type | |
EPC纠偏 | EPC system | 对中或对边超声波光电式 CPC or EPC Ultrasonic photoelectric type | |||||
收卷部分 Winding Unit | 收卷方式 | Winder type | 全自动表面摩擦双收卷 Automatic surface friction winder | ||||
自动张力系统 | Auto-tension controller system | 自动张力控制 Auto tension control | |||||
收卷电机功率 | Winding motor | 1.5kw | 1.5kw | 2.2kw | 2.2kw | 3.0kw | |
收卷速度 | Winding speed | 5-90m/min | 5-90m/min | 5-90m/min | 5-90m/min | 5-90m/min | |
控制部分 Control Unit | 电器 | Electric part | 施耐德 Schneider | ||||
控制系统 | Control system | IBC inner cooling system | |||||
变频器 | Inverter | 安川、台达、汇川(可根据客户要求而定) Yaskawa/Delta/Inovance(available to use based on customer’s requirement) | |||||
(L×W×H) | 外形尺寸 | Dimension | 13m×6m×11m | 13m×6.5m×11.5m | 14m×6.5m×12.5m | 14m×6.5m×13.5m | 14m×6.8m×14.5m |
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